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Creating and Configuring Tracking Reports

Set up automated reports for electricity, gas, water, compressed air and OEE to monitor machine performance and identify waste.

What are tracking reports

Tracking Reports are automated, configurable data summaries sent directly to your inbox. They pull data from your Electricity, Gas, Compressed Air, Water, and OEE sensors to show exactly how your facility is performing over a weekly or monthly period.

Why use tracking reports

Most insights that are available in the Sensorfact platform are also available in the reports. Reports can be used for many different purposes, for example:

  • Track savings: Monitor the progress of energy-saving measures
  • Boost awareness: Share performance data with personnel to improve shift efficiency
  • Stop energy waste: Identify machines running in standby or outside production hours
  • Simplify reporting: Generate ready-to-use tables and charts for internal and external audience

How tracking report work

You select the Analysis Modules and Units relevant to your modules. Once saved, the system automatically generates and emails the report to your team at the end of every scheduled period.

Time Aggregation

The platform groups measurement data into snapshots based on your report frequency:

  • Monthly Reports: Data aggregated by week and month.

  • Weekly Reports: Data aggregated by day and week.

Visualization & Units

Depending on your module and asset count, you can view data as Bar Charts, Tables, or Tables with Examples. Each analysis module offers specific unit options that are relevant to the type of analysis being performed. When configuring your report, you'll be able to select from the applicable units for your chosen module. 

Available Analysis Modules

Electricity  
Module Description and unit options
Energy consumption Visualizes electricity consumption in power, energy, cost, carbon emissions or time.
Units: kW, kWh, costs, time, CO₂e

Energy consumption per shift Visualizes electricity consumption broken down by shift. Shifts are set up by your consultant during the energy scan.
Units: kW, kWh, costs, time, CO₂e, % of consumption

Energy consumption outside
operating hours
Visualizes electricity consumption outside of the operating hours. This is based on the production schedules as configured in the Production Schedules.
Units: kW, kWh, cost, time, CO₂e, % of consumption

Standby energy consumption Visualizes standby electricity consumption in power, energy, cost, carbon emissions or time. Our algorithms automatically detect when a machine is in standby mode.
Units: kW, kWh, costs, time, CO₂e, % of consumption

Protocol deviation Visualizes electricity consumption when protocols are violated. The protocols are set up by your consultant during the energy scan.
Units: kW, kWh, costs, time, CO₂e, % of consumption

Peak power Visualizes the highest power peak in a certain time period.
Units: kW

Electricity consumption per
production hour
Tracks machine energy efficiency by calculating the average energy consumption per production hour. It sums the total energy consumed, including standby energy, over a specified period and divides it by the total hours spent in production mode.
Units: kWh by production hour, costs by production hour, CO₂e by production hour

Electricity consumption per status Visualizes electricity consumption when machines are On, specifically in Production or Standby mode.
Units: kW, kWh, cost, CO₂e 

 

Natural gas  
Module Description and unit options
Energy consumption Visualizes gas consumption in power, energy, cost, carbon emissions or time
Units: kWh, cost, m³, CO₂e

Energy consumption per shift Visualizes gas consumption broken down by shift. Shifts are set up by your consultant during the energy scan.
Units: kWh, cost, m³, CO₂e, % of consumption

Energy consumption outside operating hours Visualizes gas consumption outside of the operating hours. This is based on the production schedules as configured in the Production Schedules.
Units: kWh, cost, m³, CO₂e, % of consumption

Compressed Air  
Module

Description and unit options

Compressed Air Usage

Visualizes air consumption in air volume
Units: m³ 

Outside operating hours

Visualizes air consumption outside of the operating hours. There are based on the production schedules as configured in the Settings
Units: m³ 

Energy efficiency compressor(s) 

Visualizes the energy needed to produce 1 m³ or air
Units: kWh/m³, costs/m³, CO₂e/m³ 

Water  
Module Description and unit options
Water consumption Visualizes water consumption in water volume, cost or time
Units: m³, costs
OEE  
Module Description and unit options
Production volume Visualizes production output in total, accepted or rejected production volume.
Unit: Total units, rejected units, accepted units

OEE metrics Visualizes OEE scores, the scores are also separated out to availability, performance and quality.
Units: OEE metrics

 

 

Step-by-step instructions how to setup a tracking report

To set up a Tracking Report, watch this explanation video or follow these steps: 

  1. Navigate to Report Configuration:
    Go to the "Report" tab.
    Select "Configuration."
  2. Click on "Create a new Tracking Report"
  3. Set Up General Settings:
    Report Name: Enter a name for your report.
    Language: Select the desired language for the report.
    Frequency: Choose between a weekly or monthly report.
    Recipients: Select the team members that should receive the tracking report in their email (you can add as many as needed).
  4. Click "Save" to proceed to module setup:
  5. Set Up Modules:
    Analysis Type: Choose the type of analysis you want to include in the report.
    Subtitle: Provide a subtitle for your report.
    Description: Decide whether to include or exclude a description.
    Select assets: Choose the assets you want to include in the report.
    Asset aggregation: Decide whether to show data per asset, per asset group, or as a combined total.
    Time Aggregation: Choose how the data will be aggregated in time.
    Include days of week: Select the specific days you want to include or exclude in the report.
    Reference Value: Decide whether to include or exclude a reference value.
    Visualization: Select the type of visualization (e.g. bar charts, table).
    Unit: Per visualization type choose the unit.
  6. Save the Module:
    Click "Save" to finalize the setup.
  7. Add more modules to your report